Com-Pac Yacht Owners Association

Com-Pac Model Specific Discussions => CP-23's => Topic started by: stickbreaker on June 23, 2011, 06:43:16 PM

Title: Mast Step Repair Pics wanted
Post by: stickbreaker on June 23, 2011, 06:43:16 PM
Hey Folks, I'm looking for pics of any mast step repairs you have done. I have a 1982 CP23 that is going to go under the knife at seasons end and I want to see what's in there before I start cutting.  Thanks, Ken
Title: Re: Mast Step Repair Pics wanted
Post by: Scott Statz on June 24, 2011, 09:44:15 PM
I'm mid way through.  Planned on building a stainless steel tabernacle but I was told defender has em cheaper than I can build one?  Here is a link to my photobucket site.  http://s826.photobucket.com/home/mss-cp23  Another great feature of the Com-Pac 23 is that there is no balsa wood.

I'll be back on line next Tuesday.

MSS

Title: Thanks MSS
Post by: stickbreaker on June 25, 2011, 12:30:05 AM
Just what I was looking for. What did you fill the void with? I read somewhere to fill the whole thing with fiberglass.  Thanks for the pics...
Title: Re: Mast Step Repair Pics wanted
Post by: skip1930 on June 25, 2011, 10:17:55 AM
Cut? Cut what? Just fill the pulled out screw holes with epoxy like Marie-Tex and replace with I think #10-32 screws, finishing washers, flat washers, and acorn nuts after grinding the 10-32's to length then backing off the temporary nuts, [ this cleans the screws and re~taps the threads after grinding with your Dremel tool for the decorative acorn nuts ]  before the epoxy cures around the 10-32's from the inside of the cabin. Takes about 1-1/2 hours and you'll be stepping the mast.

You'll find a layer of 2-1/2 oz WOVEN glass cloth impregnated with epoxy resign, a plywood hard point, covered with more class cloth.

skip.
Title: Re: Mast Step Repair Pics wanted
Post by: Scott Statz on June 28, 2011, 02:02:21 PM
I just added a couple more photos to my photobucket page.  I used some extruded PVC scraps.  I'm also using this PVC to refurbish the interior.
Next step is to fabricate the mast step cover.
Title: Re: Mast Step Repair Pics wanted
Post by: hockeyfool on June 28, 2011, 11:58:51 PM
Pics coming soon ; I bought the epoxied wood "backing plate" the replaces the factory one and added 4-6 layers of fiberglass bi-axial cloth to the sides
of the mast deck "box" and 6 layers of regular glass cloth in between the epoxied wood and the cabin top ; soaked  in west 650 g-flex epoxy and 404 adheasive filler.
then drilled holes from the top of dec]k box after gluing down to cabin top ; 8 large holes which had to be filled with epoxy . Long hours filling those holes with epoxy.
(http://)h[url][url][url][url](http://[img])[/img]][url][url][url][url][url](http://[img])[/img] (http://[url)[/url][/url][/url][/url][/url]ttp://i1128.photobucket.com/albums/m483/Ypsi-Compac/DroidPics077.jpghttp://[/img]](//) (http://[img)
Title: Re: Mast Step Repair Pics wanted
Post by: stickbreaker on July 01, 2011, 05:28:43 AM
Keep them coming folks. After this season is over I will get mine started and will post here as well. This will be a valuable link to those who want to go this route. 
Title: Re: Mast Step Repair Pics wanted
Post by: GrafLuckner on September 19, 2011, 02:17:07 PM
Stickbreaker,

did you ever replace the mast foot. I am in the "same boat" currently....

GrafLuckner
Title: Re: Mast Step Repair Pics wanted
Post by: stickbreaker on August 21, 2014, 07:07:51 PM
Hi Folks, My boat sank in hurricane Irene and was destroyed. So I never got to fix that mast step. :(